Indonesian Journal of Cultural and Community Development
Vol 15 No 3 (2024): September
Innovative Technologies and Digital Solutions for Community Development

Redesign of Coffee Enema Basket Using DFMA for Improved Efficiency
Perancangan Ulang Ember Enema Kopi Menggunakan DFMA untuk Peningkatan Efisiensi


  • Adam Rizki Amirullah ,
  • RIBANGUN BAMBAN JAKARIA BAMBAN JAKARIA*
Adam Rizki Amirullah
Universitas Muhammadiyah Sidoarjo, Indonesia
*

(*) Corresponding Author
Picture in here are illustration from public domain image or provided by the author, as part of their works
DOI: https://doi.org/10.21070/ijccd.v15i3.1069
Published September 27, 2024
Keywords
  • Coffee Enema,
  • DFMA,
  • Product Design,
  • User Safety,
  • Assembly Efficiency
How to Cite
Amirullah , A. R., & BAMBAN JAKARIA, R. B. J. (2024). Redesign of Coffee Enema Basket Using DFMA for Improved Efficiency. Indonesian Journal of Cultural and Community Development, 15(3), 10.21070/ijccd.v15i3.1069. https://doi.org/10.21070/ijccd.v15i3.1069

Copyright (c) 2024 Adam Rizki Amirullah , RIBANGUN BAMBAN JAKARIA BAMBAN JAKARIA

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

Abstract

The general background highlights the growing popularity of coffee enemas, necessitating improvements in product design for better usability and economic viability. The specific background addresses inefficiencies in existing enema basket designs, which often lack user-friendly features. The knowledge gap identified is the absence of systematic approaches to optimize both manufacturing and assembly processes for this product category. The aim of the research is to develop a more efficient and safer design by employing the DFMA methodology. Results indicate that the new design not only reduces the number of components by two but also achieves a 36% improvement in assembly time and a 13% reduction in assembly costs. The novelty of this study lies in the integration of additional safety features while maintaining component efficiency, enabling multiple uses through a removable filter design. The implications suggest that adopting DFMA in product development can significantly enhance both economic and functional aspects, providing a model for future designs in consumer health products. Further research is recommended to incorporate Quality Function Deployment (QFD) for gathering consumer feedback to refine the design according to user preferences.

Highlights:

  • The study uses DFMA to enhance the efficiency and safety of coffee enema baskets.
  • The new design reduces assembly time by 36% and costs by 13%.
  • Incorporation of safety features and a removable filter for multiple uses addresses existing usability issues.

Keywords: Coffee Enema, DFMA, Product Design, User Safety, Assembly Efficiency

 

References

[1] A. Tripariyanto, Afiff Yudha, Lolyka Dewi Indrasari, “Manufacturing Meja-Kursi Portabel untuk Mahasiswa Teknik Industri Universitas Kadiri,” J. Res. Technol., vol. 8, no. 2, pp. 247–258, 2022.
[2] N. Tambunan, Mikha Febryaan, Herisiswanto, “Pengembangan Mesin Bakso Dengan Metode DFMA (Design For Manufacturing And Assembly),” Jom FTEKNIK, vol. 6, no. 2, 2019.
[3] M. B. I. Jakaria, Ribangun Bamban, Heri Widodo, N Haizal, Analytic Hierarchy Process Method For Minimize Negative Sustainability And Environmental Impacts. doi:10.1088/1755-1315/519/1/012054, 2020.
[4] D. Nofirza, “Perancangan Fasilitas Kerja Proses Pengelasan yang Ergonomis dengan Menggunakan Metode Design For Manufacture And Assembly (DFMA) di Bengkel Las Wen,” Performa Media Ilm. Tek. Ind., vol. 18, no. 1, pp. 9–15, 2019.
[5] G. Boothroyd, Product design for manufacture and assembly. 1994.
[6] D. Luqyana, Dhiya, “Analisis Desain Produk dengan Metode DFMA untuk Talenan Berpemotong,” Pros. Semin. Nas. Tek. Mesin Politek. Negeri Jakarta, pp. 1080–1084, 2019.
[7] F. A. Pamungkas, Dimas Irfan Putra Firman , Ardana Putri Farahdiansari, “Milling Machine Stand Table Design Using DFMA Method (Design For Manufacture And Assembly),” JOSSE J. Soc. Sci. Econ., vol. 1, no. 1, pp. 131–137, 2022.
[8] dan M. W. Gerson, Charlotte, The Gerson Therapy. New York: Kensington Publishing Corp, 2001.
[9] J. Lubis, Sobron Yamin, “Redesain Kontruksi Meja Laser Marking Menggunakan Metode Design For Manufacture And Assembly (DFMA),” J. Muara Sains, Teknol. Kedokteran, Dan Ilmu Kesehat., vol. 2, no. 1, pp. 322–331, 2018.
[10] G. and D. P. Boothroyd, Product Design for Manufacturing and Assembly Third Edition. 2015.
[11] and A. W. N. Ilham, Priadythama, S. Susmartini, “Penerapan DFMA untuk Low Cost High Customization Product,” PERFORMA Media Ilm. Tek. Ind, vol. 16, no. 1, pp. 1–8, 2017.
[12] A. S. Fauzi, Moh Emil Nazarudin, “Pengembangan Produk Wastafel Portable Secara Manual Dengan Metode Design For Manufacture And Assembly (DFMA),” J. Manaj. Ind. Dan Teknol. Vol. 02, No. 02, vol. 2, no. 2, pp. 36–47, 2021.
[13] M. G. F. Ginting, Rosnani, “Optimisasi Proses Manufaktur Menggunakan DFMA Pada Pt. Xyz,” J. Sist. Tek. Ind., vol. 21, no. 1, pp. 42–50, 2019.
[14] M. Jakaria, Ribangun Bamban, ST., MM, dan Sukmono Tedjo, ST., Buku Ajar Perencanaan dan Perancangan Produk, ISBN 978-6. 2021.
[15] dr. K. Adrian, “gunakan-enema-kopi-untuk-membersihkan-usus,” 2020. https://www.alodokter.com/gunakan-enema-kopi-untuk-membersihkan-usus
[16] D. T. S. Nurohmah, Syifa, “Analisis Gigi Perontok Pada Mesin Power Thresher dengan Metode DFMA,” J. METTEK, vol. 7, no. 2, pp. 100–108, 2021.
[17] D. Malik, Irawan, “Penerapan Metode Dfma Dirancang Bangun Rangka Purwarupa Mesin Potong Plasma,” Semin. Nas. Rekayasa Teknol. Manufaktu, vol. 1, no. e-ISSN 2809-5588, 2021.